Guide
Guide
INSTALLATION GUIDE FOR SEAL REPLACEMENT
| 1. | Disassemble pump cavity to expose defective seal Assembly of new seal requires precaution. |
| 2. | Carefully remove old seal head and seat, taking care to not scratch shaft or seat counterbore. Note : how old seal is assembled to be sure replacement seal is installed in identical manner. |
| 3. | Clean shaft and counterbore surfaces using fine emery cloth or equivalent. Remove rust,burrs and wipe clean. |
| 4. | Shaft, seat counterbore and rubber members of seal should be lubricated with a light oil. Check seal mating faces to be sure that they are free of any dirt, grit, grease or oil. Note: Never use grease or heavy oil for installation lubricant. Any oil or grease on seal faces may cause the seal to leak. |
| 5. | Slide seal head along shaft, making sure that the spring is correctly engaged into seal head |
Mechanical Seal Troubleshooting Guide
| Trouble ปัญหา | Possible cause สาเหตุที่เป็นไปได้ | Remedy การแก้ไข |
| 1.Cracked or broken stationary seat (ceramic) | "Seal ran dry and heated up. When liquid reached seal face, it was cooler and causing thermal crack." | Insure that seal chamber is full of liquid before starting pump. On high temperature application, insure proper flushing at seal face. |
| 2.Grooved or scored stationary seat (metal part) | Too much spring tension from rotary is exerting excessive pressure, forcing seal ring to groove seat. | Change spring to shorter operating height or remove excessive shims if possible. |
| 3.Stationary seat (metal) welded to seal ring (carbon or metal). | Seal ran dry or ran at excessive temperature for long period, sufficient to bond materials with extreme heat. | Insure that seal chamber is full of liquid before starting pump. On high temperature application, insure proper flushing at seal face. |
| 4.Carbon washer scored and grooved. | Dirty system. | Have system cleaned and install filter or separator. |
| 5.Buna bellows hard and brittle, rapid carbon wear. | Temperature too high. | Use VITON elastomer, stainless steel, tungsten carbide, or silicon carbide seal ring and/or seat. |
| 6.Carbon washer worn unevenly. | Seal improperly installed. | Check installation instructions for proper seal assembly. |
| 7.Bellows fractured (minute crazing or splitting). | Intermittent use in critical applications or material incompatibility. | Consult us for suitable bellows for applications. |
| 8.Bellows soft and sticky; appears to be dissolving. | Bellows not compatible with mate rial being pumped. | Consult us for recommendation of pump and temperatures. |
| 9.Flexible bellows broken. | Coupling misalignment. Check bearings for shaft end play. | Realign pump and motor. |
| 10.Seal wears out shaft. | Check bearings for shaft radial movement. Check shaft straightness. | Replace bearings. Replace shaft. |